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True Precision Machining

Material datasheet · Aluminum (Mg-Si)

Aluminum 6061-T6

UNS A96061 · T6 — solution heat treated and artificially aged

The general-purpose aluminum. Easy to machine, weld, and anodize; heat-treatable.

UTS
45 ksi
310 MPa
Yield strength
40 ksi
276 MPa
Elongation
12%
in 2″
Hardness
HRB 60
Typical
Density
0.098
lb/in³ · 2.7 g/cc
Modulus E
10.0
Mpsi · 68.9 GPa
CTE
13.1
µin/in·°F
Service T (max)
350°F
Continuous

Chemical composition

Nominal % by weight.

Element % by wt
Al Bal.
Mg 0.8–1.2
Si 0.4–0.8
Cu 0.15–0.40
Cr 0.04–0.35
Fe ≤0.7

Applicable specifications

AMS / ASTM / MIL.

  • AMS 4027 (plate)
  • AMS 4117 (bar)
  • ASTM B221
  • QQ-A-200/8
  • QQ-A-225/8
Heat treatment

Solution at 980°F, water quench, age 320°F × 18 hr (or 350°F × 8 hr).

Machining guidance

CNC parameters and tooling.

Roughing SFM
600–1500
Finishing SFM
800–2000
Machinability rating
90 / 100
B1112 = 100
Coolant
Flood or MQL; coolant prevents BUE on uncoated tools
Tooling

Polished carbide, 35° helix end mills; PCD for high-volume

Notes

BUE risk — keep chips evacuated and use sharp positive-rake geometry.

Stock & cost

Forms and Q1 2026 pricing.

Available forms
BarPlateTubeExtrusionSheet
Stock cost
$4.00–$6.00/lb
Mid-quantity bar/plate, Q1 2026 USD
Common finishes
  • Type II anodize (clear/color)
  • Type III hardcoat
  • Chemical conversion (MIL-DTL-5541)
  • Powder coat

Typical applications

Where 6061-T6 is the right pick.

  • Aerospace structures
  • Drone airframes
  • Optical mounts
  • Robotics chassis
  • General machinery

Alternative materials

Substitute or upgrade options.

  • 6063 (extrusion)
  • 5052 (sheet bending)
  • 7075 (high strength)

True Precision Machining · Buellton, CA

Machine your part in 6061-T6.

5-axis CNC · ISO 9001 · AS9100 · ITAR · CMMC-compliant · DFARS-compliant supply chain. AS9102 FAI on aerospace.

Phone: 805-964-4545
Email: info@trueprecisionmachining.com
Web: trueprecisionmachining.com
Datasheet generated 2026 · Mechanical values are typical room-T averages from MMPDS / ASM. Verify against MTRs for design-critical applications.

Technically reviewed by the True Precision Machining engineering team · Last reviewed June 2026

Standards referenced: AMS 4027 (plate), AMS 4117 (bar), ASTM B221, QQ-A-200/8, QQ-A-225/8