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Engineering · Machining guide

How to machine 304 stainless.

304 is the general-purpose austenitic stainless — food-service, architectural, hardware, fasteners, fabricated weldments. Slightly easier to machine than 316L (no molybdenum, less gummy chips) but the same work-hardening discipline applies. This guide covers parameters, tooling, and the practical differences from 316L.

Common spec
AMS 5639 / ASTM A276
UTS
515 MPa
Density
8.0 g/cc
Machinability
50 / 100

01 · 304 vs 316L

Same family, slightly easier.

304 and 316L are both austenitic stainless steels — same crystal structure, similar mechanical properties, similar work-hardening behavior. The differences that matter for machining:

  • No molybdenum in 304 — chips break a bit cleaner, slightly less gummy than 316L.
  • Slightly higher SFM tolerated — typically 10–20% faster than 316L on the same operation.
  • 304L vs 304: 304L has lower carbon (≤0.03%) for weldability without sensitization. Same machining — the difference doesn’t affect cutting parameters.
  • Free-machining variants: 303 (sulfur-bearing) and 304L-F have substantially better machinability (~85/100) but lose corrosion resistance and weldability.

02 · Cutting parameters

Numbers that work.

Operation Tool SFM IPT / IPR
Roughing turn Coated carbide 350–500 0.010–0.020 IPR
Finishing turn Coated carbide 450–600 0.005–0.010 IPR
End mill (rough) Solid carbide 250–350 0.003–0.006 IPT
End mill (finish) Solid carbide 350–450 0.002–0.003 IPT
Drilling Solid carbide 70–110 0.003–0.006 IPR
Tapping Spiral-flute 25–40
Reaming Coated carbide 40–80 0.001–0.002 IPR

03 · Practical notes

Same discipline as 316L.

  • Coolant: water-soluble flood at 8–10% concentration. Sulfur-bearing coolant is fine on 304 (no SCC concern at room-temp service); chlorinated additives also OK for indoor service.
  • Climb mill, don’t conventional: conventional milling re-cuts chips and work-hardens the surface. Climb milling lifts chips away. Always climb in 304.
  • Don’t dwell: stopping the spindle while engaged work-hardens the surface — same problem as 316L. Avoid pauses mid-cut.
  • Sharp tools always: a dull tool in 304 work-hardens the workpiece in front of it, accelerating its own demise. Replace edges on schedule, not after they fail.
  • Passivation: per ASTM A967 / AMS 2700. Citric (Method 2) or nitric (Method 1) both work fine on 304 — see our passivation comparison.
  • For free-machining work: consider 303 if corrosion isn’t critical. ~30% faster cycle times and dramatically less work-hardening, but unweldable and lower corrosion resistance.

Technically reviewed by the True Precision Machining engineering team · Last reviewed June 2026

Standards referenced: AMS 5639, ASTM A276, AMS 2700, ASTM A967

Need 304 stainless parts machined?

Send your drawing — 304 stainless is a material we run regularly. Aerospace, medical, and defense work welcome.

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