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True Precision Machining

Nickel superalloy · UNS N07718

Inconel 718

Nickel-chromium-iron precipitation-hardening superalloy that holds its strength from cryogenic temperatures up to 700 °C (1300 °F). The standard for jet-engine hot-section parts, gas turbines, and high-pressure energy applications. Hard-won performance — but worth it where it counts.

UTS
1380 MPa
Density
8.19 g/cc
Modulus
200 GPa
Mach.
12 /100

When to use

Pick Inconel when no other alloy survives the temperature.

Inconel 718 is what you spec when steel would creep, titanium would lose its property profile, and stainless would soften. It’s the dominant alloy for compressor and turbine disks, fasteners, and casings in jet engines — roughly 30% of an F-class gas turbine’s hot-section weight is Inconel 718.

The combination is unique: 1380 MPa UTS at room temperature, 1100 MPa retained at 540 °C, excellent fatigue and creep resistance, oxidation resistance, and weldability. The trade-off is cost (4–8× stainless) and machining difficulty (12/100 — among the toughest production alloys to cut).

Strengths

What you get for the price.

  • High-temp strength
    Holds 1100 MPa UTS at 540 °C. No other commonly-machined alloy comes close.
  • Cryogenic capable
    Ductile down to liquid-helium temperatures (−253 °C). Used in rocket turbopumps.
  • Oxidation resistance
    Forms protective Cr₂O₃ scale up to 980 °C. Long service life in hot oxidizing environments.
  • Weldable
    Sluggish age-hardening response means weldable without strain-age cracking — unusual for a superalloy.
  • Fatigue & creep
    Excellent endurance for cyclically loaded turbine components.

Trade-offs

What you pay for it.

  • Stock cost
    $35–50/lb for bar. Material can easily be 70%+ of finished part cost.
  • Machining cost
    Cycle times often 4–8× steel. Tool wear is the dominant variable.
  • Work hardens fast
    Single pass and the surface is harder than your tool. Constant feed, no dwell.
  • Heat
    Like Ti, low thermal conductivity. Heat goes into the tool — high-pressure coolant non-negotiable.
  • Density penalty
    Same density as steel (8.19 g/cc). Used because nothing lighter performs at temp.

Specs

Mechanical, physical & chemical data.

Typical values for solution-treated and aged (precipitation-hardened) Inconel 718 bar per AMS 5663. Solution-treated only (without aging) values are roughly 60% of these — almost always aged before use.

Mechanical

Properties (aged)

Ultimate tensile strength 1380 MPa (200 ksi)
Yield strength (0.2% offset) 1035 MPa (150 ksi)
Elongation at break 12%
UTS at 540 °C 1100 MPa
UTS at 650 °C 950 MPa
Modulus of elasticity 200 GPa
Hardness 36 – 44 HRC
Stress rupture min 690 MPa per AMS 5663 100 hr at 650 °C

Source: Special Metals datasheet; AMS 5663. Values shown are typical for STA bar; the AMS 5663 acceptance minimum is 1275 MPa (185 ksi).

Physical & thermal

Properties at room temp

Density 8.19 g/cc (0.296 lb/in³)
Melting range 1260 – 1336 °C
Specific heat 0.435 J/g·°C
Thermal conductivity 11.4 W/m·K
CTE (20–100 °C) 13.0 µm/m·°C
Electrical resistivity 1.25 µΩ·m
Magnetic Non-magnetic above ~10 K

Thermal conductivity is roughly 2× titanium and 1/15 aluminum — heat retention drives the machining challenge.

Composition

Chemistry, weight %

Nickel (Ni) + cobalt 50.0 – 55.0
Chromium (Cr) 17.0 – 21.0
Iron (Fe) balance
Niobium (Nb) + tantalum 4.75 – 5.50
Molybdenum (Mo) 2.80 – 3.30
Titanium (Ti) 0.65 – 1.15
Aluminum (Al) 0.20 – 0.80
Carbon (C) 0.08 max
Cobalt (Co) 1.00 max

Niobium drives gamma double-prime precipitation — the slower-aging mechanism that gives 718 its weldability.

Specifications

Common purchase specs.

AMS 5662
Bar, forgings — solution treated
AMS 5663
Bar, forgings — solution & aged
AMS 5664
Bar, forgings — high-strength aged
AMS 5596
Sheet, strip, plate
ASTM B637
Bar, forgings — precipitation-hardened nickel
ASTM B670
Plate, sheet, strip
MIL-N-24114
Plate, sheet, strip
DIN 17744
European nickel-base equivalents

Machining

How we cut it.

Inconel 718 punishes mistakes. Use slow speeds, heavy feeds, sharp edges, and rigid setups. A worn tool work-hardens the surface, which then ruins the next tool — every operator knows the cascade.

Cutting speed
30–50 SFM with carbide. 80–150 SFM with ceramic inserts at higher feeds.
Feed rate
Heavy. Light feed = rubbing = work hardening = scrapped tool and surface.
Depth of cut
Deeper is better — keeps the cut below any work-hardened layer from the previous pass.
Tooling
Carbide grades for general work. SiAlON or whisker-reinforced ceramic for production turning.
Coolant
High-pressure (1000+ psi) through-spindle. Heat removal is the whole game.
Climb mill always
Conventional milling rubs and immediately work-hardens.
No dwell
Stop the feed and the surface hardens past your tool's capability.
Rigid setup
Vibration accelerates wear exponentially. Short overhangs, heavy fixturing, sharp tools.

Applications

Where Inconel 718 earns its cost.

Jet engine hot section

Compressor disks, turbine cases, shafts, fasteners. The 540 °C+ operating environment kills everything else.

Gas turbines & energy

Land-based gas turbine wheels, exhaust components, oil & gas downhole tools, rocket engine turbopumps.

Cryogenic & space

LH₂ / LOX rocket components — Inconel keeps ductility at −253 °C where steel goes brittle.

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